We've had one or two Nikon VR lenses in with similar problems. Sometimes I wonder if every manufacturer has a bad day on the production line once in a while, blind QC staff, or maybe some hit the deck in despatch?! I'm taking a punt and second guessing that much of the time a heavier reliance on plastic parts, even in the more expensive kit, has a role to play in these issues
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primarily using Nikon film and digi kit, and some micro 4/3rds gear for experimenting with old lenses
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